Foamex Reports 1Q Loss

Linwood, PA, May 14, 2007--Foamex in the first quarter reported a net loss of $17.0 million, or $1.01 per share, compared to net income of $17.1 million, or $1.78 per diluted share in the first quarter of 2006. Per share amounts for both periods reflect adjustment for the rights offering in February 2007 and the reverse stock split, which was effective on April 30, 2007.

 

Net sales for the first quarter were $317.2 million, down 13% from $365.9 million in the first quarter of 2006, primarily due to lower volumes in the Foam Products and Carpet Cushion Products segments.

 

Gross profit for the quarter was $38.5 million, down from $61.1 million in the first quarter of 2006, primarily due to the lower volumes and prices. Income from operations was $20.6 million for the 2007 first quarter, compared to $36.7 million in the first quarter of 2006.

 

First quarter 2006 results were unusually strong and benefited from the supply and demand imbalances caused by Hurricanes Katrina and Rita. Results in the 2007 period reflect lower volumes in Foam Products and Carpet Cushion Products, contraction of demand in the flexible polyurethane foam industry as a whole, and a write-down of $2.7 million to adjust the carrying value of scrap foam inventory. The decrease in gross profit in the 2007 period was partially offset by lower selling, general and administrative expenses which decreased by $2.4 million, or 12%, due principally to lower employee-related costs and professional fees. Restructuring charges were $0.4 million in the first quarter of 2007 compared to $4.8 million in the prior year quarter, related to the closure of several facilities in the 2006 period.

 

Interest expense in the first quarter of 2007 was $29.4 million which included bankruptcy- related prepayment premiums of $11.8 million associated with debt repaid on the effective date of the Company's plan of reorganization, as compared to $16.2 million in interest expense in the 2006 quarter. Interest expense going forward is expected to be between $50 and $55 million annually. Reorganization costs in the first quarter of 2007 relating to the bankruptcy were $8.3 million, compared to $4.1 million in the 2006 comparable quarter.

 

Commenting on the results, recently appointed Chief Executive Officer John G. Johnson, Jr., said, "Our first quarter results reflect a continuation of the softness in demand for foam products in the bedding, furniture and carpet underlay markets that the Company began to experience in the fourth quarter of 2006. Much like others serving these markets, Foamex continues to experience the residual effects of the downturn in the housing and home furnishings markets. This industry has limited ability to stimulate consumer demand for the home furnishings that incorporate traditional foam product offerings. Therefore, we continue to focus on product innovation across the broader market for polyurethane foam applications, while we simultaneously extract cost from our operations, and aggressively address all facets of cash generation to return value to our stockholders by deleveraging the Company."

 

Johnson continued "On the cost savings front we are making a significant investment in new operating equipment in our Tupelo, Mississippi facility which will facilitate the consolidation of two facilities in that region into one. This consolidation will have no effect on capacity, but will improve operating efficiencies and generate significant overhead savings. We have also recently completed the consolidation of our Cookeville, Tennessee fabrication facility into our nearby Morristown, Tennessee facility. These two examples are the first integration steps in an overall plan to reduce costs and improve efficiency. In addition, during the first quarter we completed the ramp up of meaningful new lamination volume in our automotive sector. In April 2007, we made an optional prepayment on our first lien term loan of $25 million. Net debt at the end of the first quarter of 2007 was $621 million and revolving loan availability was $96 million. This is the lowest debt level we have had in approximately ten years."